{"id":352,"date":"2018-07-28T16:08:06","date_gmt":"2018-07-28T16:08:06","guid":{"rendered":"https:\/\/manufacturer.stylemixthemes.com\/?page_id=352"},"modified":"2026-05-22T15:15:00","modified_gmt":"2026-05-22T15:15:00","slug":"services","status":"publish","type":"page","link":"https:\/\/bts-malta.com\/?page_id=352","title":{"rendered":"Services"},"content":{"rendered":"\t\t
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OUR SERVICES<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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INDUSTRIES
WE SERVE<\/p><\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Our assemblies are trusted across demanding sectors including:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Industrial Automation & Control<\/h4>\n\t\t\t

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Medical Devices & Healthcare Electronics<\/h4>\n\t\t\t

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Telecommunications & Data Infrastructure<\/h4>\n\t\t\t

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Automotive & Transportation Systems<\/h4>\n\t\t\t

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Energy & Power Management<\/h4>\n\t\t\t

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Aerospace, Defence & Safety-Critical Applications<\/h4>\n\t\t\t

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BTS offers a complete Electronics Manufacturing Services solution. From initial design review and material procurement through to assembly, testing and delivery, we handle the entire production cycle – so you don’t have to. Whether you need a handful of prototypes or a high-volume series run, our Malta facility gives you the precision of a specialist EMS provider with the flexibility of a focused team.<\/h4>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Surface Mount Technology (SMT)<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The heart of our manufacturing capability is the Siemens Siplace SMD line. BTS operates two CS modules and one CF module – developed by Siemens specifically for flexible, high-mix manufacturing environments with variable lot sizes and rapid product changeovers. Our SMT technician was trained at Siemens in Munich and at our sister company Dumps Electronic in Germany.<\/p>

Component Range<\/strong><\/p><\/td>

0201 to 55 \u00d7 55 mm<\/p><\/td><\/tr>

Placement Speed<\/strong><\/p><\/td>

29,000 components per hour (cph)<\/p><\/td><\/tr>

Accuracy<\/strong><\/p><\/td>

Max. 38 \u03bcm at 3 sigma<\/p><\/td><\/tr>

Feeder Capacity<\/strong><\/p><\/td>

e.g. 236 tapes (8 mm)<\/p><\/td><\/tr><\/tbody><\/table>

Reflow Soldering<\/h3>

Following SMT placement, boards pass through our SMT Quattro Peak C3.5 N\u00b2 reflow oven – a 7-zone system (4 pre-heating, 2 peak, 1 cooling) configured for both lead-free and leaded assemblies. The oven is profile-tested weekly to ensure complete control of the temperature curve.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Selective Soldering<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Selective soldering delivers consistently superior results for complex assemblies and heat-sensitive components – results that manual soldering and conventional wave soldering simply cannot match in reproducibility. BTS has invested in a Ersa Versaflow 40\/50 selective soldering system, equipped with a second single-wave module that doubles throughput.<\/p>

Key characteristics of our selective soldering process:<\/p>

  • Consistent, lead-free solder joint quality at any volume – high or low<\/li>
  • DPM (Defects Per Million) significantly reduced versus manual soldering<\/li>
  • All dynamic and static parameters – solder level, wave height, temperature, N\u00b2 blanket, pump offset – fully programmable and continuously monitored<\/li>
  • Maintenance-free electromagnetic solder pump: constant flow rate, no moving parts<\/li>
  • Precise, adjustable wave height for exact solder definition<\/li>
  • Complete documentation of all individual solder parameters<\/li>
  • No costly aperture tooling required<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    BTS provides full support for hardware and software development, from Design for Manufacturability (DFM) review through prototype build to production-representative testing. We work with clients at every stage of the product development cycle, helping to identify and resolve potential production issues before they reach volume assembly.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    We leverage our strategic Mediterranean location and a vetted international supplier network to deliver end-to-end procurement, rigorous incoming inspection, and efficient warehousing. Advanced ERP integration and lean inventory principles – including Just-in-Time (JIT) delivery \u2014 ensure that every component is available precisely when production requires it, minimising your overhead and protecting your schedule.<\/p>

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    • Full component-level traceability compliant with international electronics standards<\/li>
    • Proactive EOL (End-of-Life) parts management and buffer stock to prevent line stops<\/li>
    • Inventory optimisation to reduce your working capital and accelerate speed to market<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      We source high-quality components from across Europe, Asia and the Americas – combining direct access to Tier-1 distributors with a vetted network of specialist suppliers. Our market intelligence and proactive approach mean we identify component risks early and respond before they affect your programme.<\/p>

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      • Global Reach: Direct relationships with Tier-1 distributors and specialist manufacturers worldwide<\/li>
      • Risk Mitigation: Early identification of ‘at-risk’ parts, with immediate alternative sourcing<\/li>
      • Quality Assurance: Counterfeit detection and strict adherence to international procurement standards<\/li><\/ul><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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        We manage the complete logistical lifecycle – from ESD-safe packaging and bonded warehousing to customs documentation and international freight forwarding. Malta’s multimodal transport links make our facility an efficient gateway to European and global markets, ensuring your electronics are delivered securely, on time, and fully compliant with international trade regulations.<\/p>

        • ESD-safe packaging and specialist handling throughout<\/li>
        • Bonded warehousing for flexible despatch scheduling<\/li>
        • Full customs documentation and international freight coordination<\/li>
        • Compliant with applicable international trade regulations<\/li><\/ul><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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          OUR SERVICES INDUSTRIES WE SERVE Our assemblies are trusted across demanding sectors including: Industrial Automation & Control Medical…<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"footnotes":""},"class_list":["post-352","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/bts-malta.com\/index.php?rest_route=\/wp\/v2\/pages\/352","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/bts-malta.com\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/bts-malta.com\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/bts-malta.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/bts-malta.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=352"}],"version-history":[{"count":70,"href":"https:\/\/bts-malta.com\/index.php?rest_route=\/wp\/v2\/pages\/352\/revisions"}],"predecessor-version":[{"id":3267,"href":"https:\/\/bts-malta.com\/index.php?rest_route=\/wp\/v2\/pages\/352\/revisions\/3267"}],"wp:attachment":[{"href":"https:\/\/bts-malta.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=352"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}